Okay, so I’ve been messing around with this idea for a while, and I finally decided to give it a shot: making my own tungsten darts. I’ve always been a bit of a tinkerer, you know, fixing things around the house, building little projects. Darts are a new territory for me, though. I saw some pro players using tungsten darts and thought, “Why not? Let’s see if I can make those.”
First off, I needed to get my hands on some tungsten. Let me tell you, it’s not the kind of thing you find at your local hardware store. I did some digging online and found a supplier that sells tungsten rods. Ordered a few, and they arrived after a couple of days. These things are heavy! Way denser than any other metal I’ve worked with before.
Getting Down to Business
Now, the tricky part: shaping the tungsten. This stuff is tough, really tough. I started with a hacksaw, trying to cut the rods into smaller pieces, but that was a joke. It took forever, and I was barely making a dent. Time for plan B. I remembered I had a rotary tool with a cutting wheel that’s supposed to handle metal.
I clamped one of the tungsten rods into a vise, put on my safety glasses—always wear safety glasses, folks!—and fired up the rotary tool. Sparks were flying everywhere, but it was actually cutting through the tungsten! It was slow going, and I had to take breaks to let the tool and the metal cool down, but I eventually managed to cut out a few dart-sized pieces.
Shaping and Refining
Next up, shaping these rough chunks into something that resembles a dart. I used a grinding wheel attachment on my rotary tool, working slowly and carefully. Tungsten doesn’t give easily, so it took a lot of patience. I kept checking the shape, making sure it was somewhat symmetrical and balanced. It wasn’t perfect, not by a long shot, but it was starting to look like a dart barrel.
After the basic shaping, I switched to finer grit sandpaper to smooth out the rough edges and give it a more polished look. I even tried using a polishing compound to make it shiny. The end result? Not too bad, if I do say so myself. They’re not exactly professional quality, but hey, I made them with my own two hands.
The Final Touches
Of course, a dart barrel is useless without flights and points. I ordered a set of standard dart flights and shafts online. I found a set of dart points, and a tool to insert them into the barrels. These are pretty cheap, and they fit perfectly into the holes I had drilled earlier.
- Flights: Standard, nothing fancy.
- Shafts: Plastic, medium length.
- Points: Steel, pretty sharp.
Putting it all together was the easiest part. The flights and shafts screwed right in, and the points were snug. I stepped back, admired my handiwork, and grabbed my dartboard. Time for the moment of truth.

I threw my homemade tungsten darts. They felt heavy in my hand, which I liked. And they flew… surprisingly well! They stuck into the board with a satisfying thud. I’m not going to lie, my grouping was all over the place, but that’s on me, not the darts.
Overall, this was a fun little project. It was challenging, sometimes frustrating, but ultimately rewarding. Would I recommend it to everyone? Probably not. It takes time, patience, and you need to have some basic tools. But if you’re like me, and you enjoy making things with your hands, it’s definitely worth a shot. You might even surprise yourself with what you can create.